LogoANNEAL
Anneal
Industrial blast cabinet with heavy steel equipment showing rust and corrosion before powder coating treatment
6-MIL TGIC POLYESTER · UV + AMMONIA RATED

Same Iron.New Life.

Blast-and-bake powder coating for combine headers, auger flights, and tractor chassis. 48-hour turnaround. Mil-spec adhesion. Built to outlast the equipment it protects.

48 hr
Turnaround
6 mil
Avg Coat Thickness
400°F
Cure Temp
3x
Lifespan vs Wet Paint
Scroll
01
Strip

Down to bare metal.

Chemical stripping removes decades of failed paint, scale, and chemical contamination without touching the parent metal.

✕ BeforeOld Way: Grind & Go
Severely corroded tractor chassis with heavy rust, peeling paint, and chemical staining visible across all surfaces
Failure Point

Angle grinder prep

Leaves mill scale and embedded rust

Wire brush finish

Surface contamination locked in

Paint over pitting

Corrosion undercutting in 6 months

✓ AnnealAnneal: Full Chemical Strip
Clean bare metal tractor chassis after chemical stripping showing smooth substrate ready for blast preparation
Field Verified

Alkaline soak tank

pH 12.5 · 140°F · 45 min dwell

Phosphate conversion

Prep-rite layer bonds to substrate

DI water rinse

Zero chloride contamination

Strip Method

Alkaline + Phosphate

Dwell Time

45 min @ 140°F

Surface pH post-rinse

6.5–7.0

02
Blast

Profile cut to 2.5 mil anchor.

Steel grit blasting opens the surface to SSPC-SP10 near-white metal, creating mechanical bite for powder adhesion that wet paint can never match.

✕ BeforeOld Way: Sand & Scuff
Industrial blast cabinet interior showing steel grit media and heavy equipment part being processed
Failure Point

80-grit DA sanding

Profile depth: 0.3–0.5 mil

Chemical etch only

No mechanical bite on weld seams

Primer adhesion

Pulls off in flex zones under load

✓ AnnealAnneal: Steel Grit Blast
Near-white metal surface after steel grit blasting showing 2.5 mil anchor profile ready for powder coating
Field Verified

G-25 steel grit media

Angular profile, not rounded shot

SSPC-SP10 standard

Near-white metal, verified by CMM

Blast profile 2.5 mil

Profilometer verified, logged per job

Blast Standard

SSPC-SP10

Anchor Profile

2.0–3.0 mil Ra

Media

G-25 Angular Steel Grit

03
Mask

Every thread. Every bore. Protected.

Precision masking keeps powder out of bearing races, hydraulic ports, and threaded interfaces — the details that kill equipment when ignored.

✕ BeforeOld Way: Spray and Hope
Agricultural equipment hydraulic fittings and threaded ports that require precise masking before powder coating application
Failure Point

Minimal masking

Powder in bearing bores — $800 repair

No port plugs

Hydraulic contamination on first use

Overspray on seals

Premature seal degradation

✓ AnnealAnneal: Documented Masking
Precisely masked combine header components with plugs, caps, and tape protecting all critical interfaces before coating
Field Verified

Part-specific mask kit

Pre-built templates per equipment model

High-temp silicone plugs

Rated to 450°F, reusable 200+ cycles

Photo documentation

Before/after mask log with every job

Tape Rating

450°F Kapton + 3M 226

Plug Material

HT Silicone, 450°F rated

Documentation

Photo log, every part

04
Coat

TGIC polyester or hybrid epoxy. Your call.

Electrostatic spray wraps every surface — including inside weld seams — with consistent mil thickness that a brush or roller can never reach.

✕ BeforeOld Way: Rattle-Can & Brush
Industrial powder coating spray booth with electrostatic gun applying orange powder to large agricultural equipment frame
Failure Point

Aerosol touch-up

UV chalk in 90 days, no adhesion data

Brush-on enamel

Skip marks on weld seams, mil varies 1–8x

Single-coat wet paint

Peel at impact zones, one season fade

✓ AnnealAnneal: Electrostatic Application
Freshly powder coated combine header frame with uniform gloss black finish before oven cure cycle
Field Verified

TGIC polyester (exterior)

2,000-hr salt spray, 5-yr UV warranty

Hybrid epoxy (interior/frame)

Chemical barrier, ammonia resistant

Electrostatic wrap

Inside weld seams, no skip zones

Chemistry

TGIC Polyester / Hybrid Epoxy

Applied Thickness

5.5–7.0 mil DFT

Salt Spray

2,000 hr ASTM B117

05
Cure

400°F for 20 minutes. Not a minute less.

The oven is where powder becomes armor. Time and temperature are logged, not guessed — every batch gets a cure cycle certificate.

✕ BeforeOld Way: Air Dry & Bake
Large industrial powder coat cure oven with heavy agricultural equipment parts on racks beginning the 400 degree cure cycle
Failure Point

Air-dry enamel

Never fully cross-links, soft surface

Shop oven, no logging

Hot spots, under-cure on mass parts

Touch-test cure check

No data, no warranty, no recourse

✓ AnnealAnneal: Logged Cure Cycle
Combine header rolling out of cure oven with gloss black powder coat finish reflecting overhead sodium vapor lights
Field Verified

Batch cure profile

400°F ± 5°F, 20 min minimum dwell

Thermocouple logging

4-point temp map, every batch

Cure cycle certificate

PDF with every job, archived 7 years

Cure Temp

400°F ± 5°F

Dwell Time

20 min minimum

Logging

4-point thermocouple

06
Ship

48-hour turnaround. Measured from drop-off.

Fleet managers run on schedules. Dealership refurb shops run on margins. We built our operation around your deadline, not ours.

✕ BeforeOld Way: "Call Us Next Week"
Finished powder coated combine header and agricultural equipment parts wrapped in protective foam and loaded for delivery
Failure Point

Shop queue unknown

5–14 day turnaround, harvest waits

No QC documentation

No mil thickness record, no recourse

Cash on pickup

No net terms, no fleet accounts

✓ AnnealAnneal: 48-Hour Guarantee
Gloss black powder coated tractor drawbar and auger flights staged and ready for pickup with quality inspection tags attached
Field Verified

48-hr turnaround SLA

Contractual, with make-good clause

DFT report included

Mil thickness map, every part

Fleet net-30 accounts

Volume pricing, dedicated account rep

Turnaround SLA

48 hours

QC Report

DFT mil map included

Fleet Terms

Net-30, volume pricing

Field Evidence

The math was never close.

Twelve months of field data, real fleet managers, and auction resale numbers that don't lie.

Freshly powder coated combine header rolling out of cure oven with glossy black finish catching industrial sodium lights
Resale Delta
$4,200

Average resale premium

Coated vs. uncoated trade-in · 2023–2024 auction data · 40-unit sample

Salt Spray
2,000hr

ASTM B117 resistance

TGIC polyester exterior coat

Wet paint: 240 hrPowder: 2,000 hr
Field Follow-up
<3%

12-month failure rate

vs. 34% for single-coat wet paint

"

We run 47 implements through winter storage. First year we coated the whole fleet, we pulled zero rust failures in spring. Zero. That's never happened.

D

Dale Wichmann

Fleet Manager, Wichmann Ag Services · Worthington, MN

47 implements, 3 seasons
"

Turnaround matters when combines are down. They had my header back in 44 hours. The finish on the gathering chains was cleaner than factory.

B

Brenda Kopecky

Owner, Kopecky Grain & Custom Harvest · Schuyler, NE

6-row corn head + auger flights
"

Our refurb shop runs on margin. Anneal's fleet pricing and consistent mil specs let us quote coating as a line item on every trade-in. Resale went up $3,800 average on coated units.

T

Travis Elmore

Used Equipment Manager, Prairie States Equipment · Sioux Falls, SD

200+ units YTD
Price vs. Paint

Run the numbers.

Wet paint looks cheaper on day one. The math changes fast when you factor in the first recoat.

Cycle:
400 sq ft
100 sq ft (single door)2,000 sq ft (full chassis)
Wet Paint
$12,240

Total 3-year cost

Initial coat$6,120
Recoat cost$6,120
Recoat schedule1 recoat at year 2
UV chalk90–180 days
Anneal Powder
$8,160

Total 3-year cost

Coat + cure$8,160
Recoat cost$0
Recoat scheduleNone within cycle
UV warranty5-year written

Powder coat saves you

$4,080 (33%)

over 3 years on 400 sq ft of equipment

Estimates based on typical Midwest agricultural equipment. Actual pricing requires surface inspection.

Get Your Coating Spec

Tell us what you're running.

Three fields. We'll send back a spec sheet with powder chemistry recommendation, estimated mil thickness, and a fixed price within one business day.

300 sq ft
50 sq ft (single door)2,500 sq ft (full implement)

Email photos to: photos@annealcoating.com — reference your name in subject line

Fixed price back within 1 business day. No sales calls.

48-hr turnaround SLA
Mil-thickness report included
Net-30 fleet accounts
No surprise charges